The most popular brands for End Mill Includes OSG, YG-1, Cleveland, HTC, Micro 100, Fullerton, Niagara Cutter, SGS, Putnam, Monster among many others.
OSG USA, INC., a subsidiary of OSG Corporation, is headquartered in St. Charles, while the latter is headquartered in Japan. Founded in 1938, OSG has become a leading manufacturer of taps, cutting machines, drills, end mills, holders, etc., according to the company. They believe in making customers' dreams into reality and creating cost-effective, high-quality innovations. OSG ensures the use of eco-friendly products and the recycling of hardened tools to reduce environmental harm.
YG-1 provides taps, quantity drills, spade drills, end mills, and rotary tooling and is considered the fastest developing firm in its area. Superior productivity levels have allowed them to experience rapid expansion over the previous 22 years, and efficiencies of scale have given them a complete market edge. Their items are made using only the highest-quality components, technologies, and types of equipment. The firm also seeks to reach a 100% satisfaction rate, which is possible thanks to the company's competitive spirit.
Cleveland is a digital content firm and Ohio's most popular news and opinion portal, with an average of 9.9 million unique visitors each month. On cleveland.com and their mobile app, they bring breaking news, weather forecasts, sports, and entertainment articles from around the country to more than 8.8 million monthly readers. They're your go-to source for local news, sports scores, traffic updates, articles about the Lake Erie Monsters, Cavs, Browns, Indians, and substantial national headlines with relevant information.
HTC, a Taiwanese electronic company, has been creating smartphones with a tint of its own uniqueness. The company also holds the title of designing the world’s first metal body mobile phone and, since then, has been in the pursuit of brilliance. Join the HTC 5G hub while putting in speed in your regular living and running into quality streaming and smooth gaming. One of the many accomplishments is HTC stepping into the world of cryptocurrency with HTC Exodus.
Micro 100 is a renowned manufacturer of high-quality carbide milling and turning cutting tools. Providing machinists with products built with the industry's most advanced CNC grinding technology since 1960. The high-quality turning tools are engineered for longevity and performance in various difficult-to-machine materials. The quick change tooling system reduces machining downtime. Miniature turning tools and many more instruments are available. Along with other manufacturers, the company provides a large assortment of stocked cutting tools at Harvey Performance Company.
Fullerton Tools creates a wide range of drill bits and saws that provide extreme precision and strength. The company's website offers a smooth and systematic layout that allows you to find everything you want. You can search for products through their part number or their tool type. Fullerton is also determined to cut costs with its tools by reducing machining costs, improving rates, and decreasing the price per piece.
Niagara Cutter is currently a subsidiary owned wholly by Seco Tools, LLC, which has been a trusted name in the industry since 1954. They provide tooling solutions for aircraft, power generation, and metal works. Their production line has everything from thread milling to diamond-coated end mills. Their product parameters and company values make them a trustworthy name in the market. Their products are a mark of high quality and hence, kept at a competitive price range. They strive to increase productivity and customer trust.
SGS engineering is a tools and equipment manufacturing company making products like Gas Struts and Air Compressors. They also sell...
Putnam specializes in a wide range of metalworks and tools. One of their most easily recognizable products is their range...
Monster is a website that allows young job seekers to get jobs. In simple words, it is an online employment...
Kennametal provides you with the best E-mobility solutions and manufactured components and products that make your vision come to life....
H & H Industrial Enterprise is one of the most assured franchises known for its quality assurance team. The company's...
Melin makes hats for every person. Their wide range of hats are not only stylish, slick, and sturdy, but they...
High-performance and solid carbide cutting tools are what Garr Tool has come to be known for in the market. The...
Metal Removal Technology | A full-line distributor in Bartlett, TN
All Industrial, as the name suggests, provides everything you could need in the industrial tools department from A to Z....
M.A. Ford is the best-renowned maker of more effective, standard, and bespoke metalworking cutting tools. Their equipment will help you...
The group of the world’s leading producers of metal removal technology, IMC, comprises fifteen companies within which the largest of...
Harvey Tool is a company that exists to provide customers with precision miniature cutting tools to match all your machine...
The world's largest solar power generating systems manufacturer, Kyocera Corporation, is a global leader in developing and manufacturing electrical products...
Ingersoll Rand is one of the world's largest multinational corporations, offering innovative solutions through 40+ well-known brands that excel in...
Kodiak end mills (endmills) provide quality end milling bits for a variety of applications and many styles of end mills...
Leading manufacturer of cutting tools, WIDIA provides a one-stop solution to its customer for everything they need. WIDIA has a...
Monster Tool Company is an advanced-tech firm that designs and fabricates solid carbide cutting tools for all kinds of metal...
Bassett Healthcare Network is the most extensive regional healthcare network in upstate New York and one of the region's top...
DoALL Saws, invented and manufactured for the first time in 1933, is strongly inclined towards developing its products through constant...
PCT International is the global leader in designing and manufacturing broadband coaxial and fiber optic cable, antennas, and accessories. Their...
Melin has been in the tool manufacturing industry since 1940 and comes with years of experience and mastery. They continue...
A global pioneer in providing top-notch electrical and locomotive components to the railroad and industrial sectors is Dayton-Phoenix Group (DPG)....
U.S.Solid is a company made with a mission to provide people with cheap best in class industrial and scientific instruments....
End mills are an essential tool for machining, used for cutting and shaping materials like metal and wood at high speeds. With a seemingly endless variety of shapes, sizes, coatings, and materials, choosing the right end mill for a particular job can be a daunting task. In this guide, we will go over the key factors to consider when purchasing end mills to ensure a successful machining outcome.
Before diving into the specifics of end mills, it's important to understand their basic anatomy. An end mill is a cutting tool with a cylindrical shank and a head on one end, which consists of flutes that form cutting edges. The cutting edges remove material as the end mill rotates and moves along the surface of the workpiece.
The number and shape of the flutes can vary greatly, with some end mills having two flutes and others having up to twelve. The shape of the flutes can also vary, from straight to helical to ball-nose. Different flute shapes and numbers are suited for different types of material and machining operations.
The material of an end mill is crucial to its performance and durability. The most common materials used for end mills are high-speed steel (HSS), cobalt, carbide, and diamond.
HSS end mills are the most affordable option and can perform well for low-intensity machining applications. Although HSS is cheaper, it does not last as long as other materials and can dull quickly when used on hard materials or high-intensity applications.
Cobalt end mills are made of a mix of HSS and cobalt, providing improved wear resistance and better performance at high temperatures. Cobalt end mills are recommended for use on harder materials and more intense machining operations.
Carbide end mills are the most popular choice for their durability and versatility. Made of a material called tungsten carbide, they offer high wear resistance and can withstand high temperatures. Carbide end mills are a good choice for machining on hard materials such as stainless steel, titanium, and cast iron.
Diamond end mills are the most durable option but also the most expensive. They are often used for machining abrasive materials like carbon fiber, composites, and ceramics. Because they are so expensive, diamond end mills are usually reserved for specialized applications.
End mill coatings are used to improve the performance and lifespan of the tool, offering protection against wear and tear, and helping to prevent buildup of material on the cutting edges. Some of the most common coatings include:
TiN is the most common coating for end mills due to its affordability and versatility. It offers wear resistance, reduces friction, and helps prevent the build-up of chips on the cutting edge. TiN is suitable for general-purpose machining on materials like aluminum, brass, and copper.
TiCN is a coating that is harder and more wear-resistant than TiN, and is suitable for use on harder materials like stainless steel, cast iron, and high-temperature alloys.
TiAlN provides a hard and durable coating that is ideal for machining on difficult-to-machine materials such as graphite, Inconel, and titanium. TiAlN also has a higher heat resistance than other coatings, allowing for extended cutting times and higher speeds.
End mills come in a variety of shapes, each suited to specific machining tasks. Some of the most common end mill shapes include:
Square end mills have a straight cutting edge across the entire bottom surface and are the most commonly used type of end mill for general-purpose machining on flat surfaces.
Ball-nose end mills have a rounded nose and are used for contouring and 3D milling operations. They are also used for creating rounded edges and pockets in workpieces.
Corner radius end mills have rounded corners on the cutting edge, allowing for smoother and more precise machining of corners and edges.
Drill mills have a pointed tip and are used for both drilling and milling operations. They are useful for creating holes with precise diameters as well as chamfering and countersinking.
The number of flutes on an end mill corresponds to the number of cutting edges on the tool. End mills can come with anywhere from two to twelve flutes, with each number of flutes providing different benefits.
Two flute end mills are the most commonly used and offer good chip clearance and excellent finish quality. They are best suited for softer materials that require high-speed machining.
Three flute end mills offer excellent chip clearance and a slightly better finish than two flute end mills. They are a good choice for slotting and pocketing operations.
Four flute end mills provide a smoother surface finish and better chip evacuation than three flute end mills. They are a good choice for general-purpose milling operations on most materials.
Six or more flute end mills are used for high-speed machining, and often offer the best surface finish and chip evacuation capabilities. They are a good choice for machining difficult materials or materials with high chip loads.
End mills are an essential tool for machining, and choosing the right one can make a big difference in the success of a project. When selecting an end mill, it's important to consider the materials of the mill itself, its coatings, shape, and flute count, as well as the material being machined and the desired outcome. With the right end mill, precision machining is made easy.
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